surgical mask

The filter is the most important component of a respirator. The quality of air that gets into your lung is determined by the quality of the filter, provided there is a good seal between the mask and your face.

The design of Totobobo mask makes it quite easy to replace the filter with any flat, air permeable material. It is tempting to use a “filter look-a-like” such as cotton wool or a piece of felt to replace the used filters. Does it work? I am interested to find out how effective these different alternatives are.

A Dylos laser particle counter is used to collect objective data. The particle counter is affordable and performs consistently. I’m using the Pro version which is able to detect two fine particle sizes: 0.5 and 2.5 microns. The particle counter has an air-inlet and a exhaust vent. Air drawn into the counter goes through a passage and there is a laser diode and an optical counter along the air passage. If the air inlet is covered by a piece of filter, air drawn into the unit will be filtered and therefore produce a lower particle count reading. The performance of the filter can be calculated by dividing the ambient particle count value with the “filtered” value. For example, if the particle count drops to half, the protection factor of that particular filter is 2.

Laser Particle Counter

Dylos Laser Particle Counter

The method is simple and easy to understand. First of all the ambient particle counts is measured against two different particle sizes – 0.5 microns and 2.5 microns. Different types of “filters” are used to cover the air inlet (edge seal with tapes) one after another. Reading of each filter is obtained after 2 minutes when the value stabilized. Finally, the ambient particle count is once again measured without any filters. The first reading without the filter and the last reading are within 5% tolerance.

Laser Particle Counter reading without filter

Laser Particle Counter reading without filter

Protection factor (P) of each filter is calculated by the formula:

P = Qi / Qn

Where Qi is the value of ambient particle count without filters and Qn is the particle count of the filter concerned. Higher P value indicates better protection factor.

The Totobobo filter (low cost anti-pollution filter) produces a high protection factor of 5564/587 = 9.5 (for 0.5 microns) and 184/10 = 18.4 (for 2.5 microns). This figure indicates a high filtration efficiency of over 90%, effectively raise air quality from “VERY POOR” to “FAIR”.

Totobobo mask filter test

test reading of Totobobo filter

Surgical mask is commonly used, the problem is getting a good seal. In this test, we seal the surgical mask filter media over the inlet to measure the filter effectiveness. As expected the protection value is not very high: P=2.9 for 0.5 microns, P=4.8 for 2.5 microns.

surgical mask filter test

test reading of surgical mask filter

As a reference, the filter of a Respro City mask is also tested. The result is disappointingly poor: P=2.2 for 0.5 microns, P=3.1 for 2.5 microns. I am shocked since this product was reported some years ago to be among the “top performers”. I checked several times to make sure the readings are correct. It may be possible that my sample is dated (over a year old). I will update this record if new evident is found to prove this results wrong.

Respro City mask filter test

test reading of City mask filter

Magiclean is cheap and commonly available and it’s working principle is based on static charge in the fibre, a characteristic of Totobobo filter. I expect it shell produce reasonable good performance. However, the result of 4 layers of Magiclean wiper is the worst out of the lot: P= 1.6 for 0.5 microns, P=2.2 for 2.5 microns.

Magiclean dry wiper sheet test

test reading of Magiclean dry wiper sheet

Facial pad is probably the most commonly used “replacement filter” since some of them available in similar dimension as Totobobo filter. The result of the test is: P=2.4 for 0.5 micron, P=3.5 for 2.5 micron. This is slightly better than the result from the Respro filter.

Facial pads test

test reading of Facial pads

Finally a benchmark test was performed against the well know 3M 8210 N95 filter. However, as the air resistance is too high, we need to enlarge the total surface area and we manage to seal the enlarged area around the inlet. The performance of this filter is remarkable: P=12.8 for 0.5 micron, P=33 for 2.5 micron, highest of the lot. The only problem with this material is the air flow resistant. It is more difficult to breathe through.

Protection factor (higher better)

Filter
_________
Totobobo anti-pollution filter
Totobobo 94% filter
Totobobo 96% filter
Surgical mask
Respro City filter
Respro Techno Gold filter
Magiclean wiper
Facial pad
3M 8210 N95 (enlarged area)
0.5 micro
_________
9.5
16
20
2.9
2.2
9.3
1.6
2.4
12.8
2.5 micro
_________
18.4
26
33
4.8
3.1
33
2.2
3.5
33
test results of 9 types of filters

test results of 8 types of filters: higher figure = better performance

Note: these tests are intended to compare relative protection factors between different filters. These test results are not calibrated to various manufacturer’s standard or NIOSH.

Conclusion:

3M 8210 N95 and Totobobo are the only two filters provide real protection factor above 9.5. These results is consistent with the finding of a study done in the Chinese University of Hong Kong (Prince of Wales Hospital). However, the air resistance of the 3M 8210 filter is too high and is not suitable to be used with Totobobo mask.
All other alternative filters are considerably less protective.

Update:
I managed to get my hands on a new Respro Techno Gold filter and tested it with the laser particle counter. The result is much more promising than the Sport filter. In addition, I also tested the Totobobo 94% and 96% filter to complete the picture. The 94% is the 2nd best performer for 0.5 micron and slightly less protective than the 3M 8210 filter for 2.5 microns. The Totobobo 96% is the best filter so far. Added a chart for easy comparison.

read more :
Cyclist, protect your lung when riding in the city
How to change Totobobo filter?

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Photos of 7 respirators and masks

by info on August 16, 2009

Top 3: reusable respirator, bottom 3: disposable mask

Top 3: reusable respirator, bottom 3: disposable mask


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Totobobo reusable respirator mask
Fitting type: tight fitting
Fit-factor: 100+
Source of discomfort: moisture built up
Weight: 20g
Totobobo reusable respirator mask

Totobobo reusable respirator mask


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3M 6200 reusable respirator mask
Fitting type: tight fitting
Fit-factor: 100+
Source of discomfort: weight, strap, bulk
Weight: respirator=80g, P95 filters=30g
3M 6200 reusable respirator mask

3M 6200 reusable respirator mask


—————————————
3M 7500 reusable respirator mask
Fitting type: tight fitting
Fit-factor: 100+
Source of discomfort: weight, strap, bulk
Weight: respirator=135g, P100 filters=20g
3M 7500 reusable respirator mask

3M 7500 reusable respirator mask


—————————————
3M 8200 disposable respirator mask
Fitting type: tight fitting
Fit-factor: 100+
Source of discomfort: heat from exhalation, strap
Weight: respirator=10g
3M 8200 disposable respirator mask

3M 8200 disposable respirator mask


—————————————
3M 9211 disposable respirator mask
Fitting type: tight fitting
Fit-factor: 100+
Source of discomfort: strap
Weight: respirator=13g
3M 9211 disposable respirator mask

33M 9211 disposable respirator mask


—————————————
3M 9210 disposable respirator mask
Fitting type: tight fitting
Fit-factor: 100+
Source of discomfort: heat from exhalation, strap
Weight: respirator=10g
3M 9210 disposable respirator mask

33M 9210 disposable respirator mask


—————————————
Surgical mask
Fitting type: lose fitting
Fit-factor: 2-10
Source of discomfort: mask touching mouth and nose
Weight: respirator=3g
Surgical mask

3Surgical mask


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How does a mask protect you from haze?

by info on August 8, 2009

Haze in Singapore

Haze in Singapore

The haze is back in Singapore, fuelled by raging fires in Sumatra. Thursday’s PSI was the highest recorded here in almost two years. Experts here said on Thursday the haze might linger over Singapore for a while, due to the prevailing south-west monsoon season conditions, which typically last till late October. If the situation worsen, put on a mask when you go out may be a good way to protect yourselves. Do take note if you do use a mask:

If a mask can not seal your face, it can not protect you from the haze.

Haze is an atmospheric phenomenon when airborn particles such as dust, smoke and other particles obscure the clarity of the sky. The haze particle are very fine and easily get breathe into your lung by following the air flow.

Buoyant haze particle follow the “passage of least resistance”. The working principle of a mask is to seal off the breathing zone such that the least resistant path through the mask is the filter. Air must go through the filters before it can reach the breathing zone. The particle is trapped on the filters and therefore the air is cleaned before entering your mouth or nose.

Regular surgical mask or even N95 mask won’t help if there is gaps between the mask and your face. A gap between the face and the mask is an alternative passage with less resistance than the filter. Air and the particle will leak through the gap rather than going through the filter. One of the key concern when using a regular mask is how can one decide if the mask is truly fitting and sealing the breathing zone?

Here in Totobobo mask we provide the possibility for you to check the fit through the transparent mask. You can adjust the position, the tension of the strap, or even cut the mask to make it better fit to your face. Although we can not guarantee it will fit everyone, yet the chances of fitting is much higher than a regular mask.

In addition, judging by the colour change you will be able to tell when the filter has done it’s job and should be replaced.

For demonstration, here is a pair of filter kindly provided by Kenneth Koh of Advanturenomad. He use the Totobobo mask during his cycling trip in Vietnam. The colour collected on the mask is the result of nearly 30 hours of cycling in Vietnam from Hanoi to Dalat.

Used filter after 28 hours of cycling in Vietnam

Used filter after 28 hours of cycling in Vietnam

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Totobobo mask for air traveller

by info on June 9, 2009

Recently we travel to Taiwan and Hong Kong. To be on the safe side we all put on our Totobobo mask on the plane and in the airport. Who knows the one sitting next to you can be coming from a H1N1 flu infected country? This was the “acid test” to see if the mask really work in the context of air travel.

I’ve customized the masks for the two boys and Sharon in advance. So that part is not an issue. Putting it on was easy for Sharon and the younger boy, but it was confusing for the elder one. It turn out that the strap of his mask got entangled a bit and he couldn’t slide the strap along easily. I help him to remove the rubber band and disentangle the strap. He mange to put it on afterward.

A point to note about customization, it is not always true that smaller face need smaller mask. If it fit and seal well, a larger Totobobo mask is usually more comfortable to wear. So if you find the mask too big, start by trimming it a step, never jump to the smallest size immediately. You may find an intermediate size that seal very well and is comfortable to wear even for a long time.

Wearing the mask for an hour or so is not uncomfortable. In fact we pretty much forgot about it because it didn’t interfere with what we do. We all wear glasses, sometimes we read magazine, sometimes we watch TV and sometimes I was busy taking photos ;-)

using Totobobo mask for air travel

We had to remove our masks when the food came. We just remove the top strap, pull the mask down such that the contracted top strap now keeps the mask closed, and we just let the mask hang around our neck while eating. We put the mask back after the meal. The elder son fall asleep and the younger one kept watching TV.

I noticed many passenger used surgical masks. One family of three used N95 cup-shaped mask. But the huge N95 mask was not fitting the child and clearly he was not getting much more protection than those wearing surgical mask.

air-steward ask about totobobo mask

Some curious passenger ask where we got the mask from and even the stewards are interested in it. The surgical mask they wear is not giving them the protection they really need. It’s a pity that they have to face so many people from all over the world during the trip but not getting the protection they deserved. Anyone with friends working as air steward? Perhaps you should let them know about Totobobo.

Leaving the plane, we took off our mask when we were shopping in the airport shops, there seems to be more space between people and none of the staff or customers looked sick. Keeping it hanging around the neck was most appropriate because we needed to put on the mask again when we go through the next risk spot- the crowded custom.

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Is surgical mask useful to prevent flu?

May 26, 2009

Saw this from Japanprobe.com today. Very interesting video showing how the small particles (0.3~ 5 micron) spread when someone sneeze with or without a mask: Click on pen to

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Totobobo in Business Times

May 3, 2009

Published May 2, 2009, By Cheah Ui-Hoon Put on a brave face The Totobobo is the world’s first customisable respiratory mask.  The swine flu that’s sweeping North America and Europe might have you rifling through your cupboards for the face masks you bought six years ago. While most of us simply chucked them into some [...]

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Totobobo in Business Week

May 3, 2009

Put on a brave face The Totobobo is the world’s first customisable respiratory mask. By Cheah Ui-Hoon Business Times- May 2, 2009 The swine flu that’s sweeping North America and Europe might have you rifling through your cupboards for the face masks you bought six years ago. While most of us simply chucked them into [...]

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How to choose a pollution mask for cycling?

October 4, 2008

What are cyclists looking for in a pollution mask?
We have put special consideration to a number of applications when designing TOTOBOBO mask. Following are the list for cyclists.

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Time for a better mask to protect children

March 17, 2008

“Totobobo is far superior to any other mask on the market. Period!”” “After the Chemo Kayla is still immune compromised. This mask is our safety net that has proven its workability. When Kayla did not have the mask and went to school she ended up in the hospital for two weeks, every month, for three [...]

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